Chinese Journal of Tropical Crops ›› 2021, Vol. 42 ›› Issue (9): 2674-2681.DOI: 10.3969/j.issn.1000-2561.2021.09.032
• Post-harvest Treatment & Quality Safety • Previous Articles Next Articles
SHI Jia1, ZHANG Fuquan2, DENG Donghua2, LI Gaorong2, PENG Zheng2, LIAO Jianhe1,*(), LIAO Lusheng2,3,*(
)
Received:
2021-01-07
Revised:
2021-01-22
Online:
2021-09-25
Published:
2021-11-01
Contact:
LIAO Jianhe,LIAO Lusheng
CLC Number:
SHI Jia, ZHANG Fuquan, DENG Donghua, LI Gaorong, PENG Zheng, LIAO Jianhe, LIAO Lusheng. Structure and Mechanical Properties of Natural Rubber from Five Typical Processing Technologies[J]. Chinese Journal of Tropical Crops, 2021, 42(9): 2674-2681.
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项目Item | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
氮含量/% | 0.54 | 0.51 | 0.52 | 0.48 | 0.29 |
塑性初值P0 | 30.5 | 25.0 | 34.0 | 35.5 | 54.0 |
塑性保持率PRI | 90.2 | 90.0 | 91.2 | 88.7 | 57.4 |
门尼黏度 ML(1+4)100 ℃ | 58.1 | 47.8 | 65.8 | 68.1 | 106.8 |
大凝胶含量/% | 8.47 | 7.88 | 10.27 | 10.51 | 49.8 |
重均分子量MW (104 g/mol) | 151.5 | 147.3 | 155.4 | 171.5 | 149.2 |
数均分子量Mn (104 g/mol) | 70.73 | 54.47 | 98.1 | 91.29 | 102.9 |
特性粘度[ȵ] | 709.8 | 732.7 | 736.2 | 734.9 | 622.6 |
多分散系数MW/Mn | 2.14 | 2.70 | 1.57 | 1.87 | 1.45 |
Tab. 1 Structure parameters of raw rubber
项目Item | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
氮含量/% | 0.54 | 0.51 | 0.52 | 0.48 | 0.29 |
塑性初值P0 | 30.5 | 25.0 | 34.0 | 35.5 | 54.0 |
塑性保持率PRI | 90.2 | 90.0 | 91.2 | 88.7 | 57.4 |
门尼黏度 ML(1+4)100 ℃ | 58.1 | 47.8 | 65.8 | 68.1 | 106.8 |
大凝胶含量/% | 8.47 | 7.88 | 10.27 | 10.51 | 49.8 |
重均分子量MW (104 g/mol) | 151.5 | 147.3 | 155.4 | 171.5 | 149.2 |
数均分子量Mn (104 g/mol) | 70.73 | 54.47 | 98.1 | 91.29 | 102.9 |
特性粘度[ȵ] | 709.8 | 732.7 | 736.2 | 734.9 | 622.6 |
多分散系数MW/Mn | 2.14 | 2.70 | 1.57 | 1.87 | 1.45 |
项目Item | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
焦烧时间t10/min | 3.30 | 5.49 | 3.74 | 3.37 | 0.72 |
正硫化时间t90/min | 27 | 38 | 29 | 26 | 14 |
最小转矩ML/(dN•m) | 1.03 | 0.92 | 1.08 | 1.12 | 1.11 |
最大转矩MH/(dN•m) | 4.05 | 3.51 | 4.52 | 4.65 | 5.82 |
转矩差MH-ML/(dN•m) | 3.03 | 2.59 | 3.44 | 3.52 | 4.71 |
Tab. 2 Cure properties of rubber compounds
项目Item | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
焦烧时间t10/min | 3.30 | 5.49 | 3.74 | 3.37 | 0.72 |
正硫化时间t90/min | 27 | 38 | 29 | 26 | 14 |
最小转矩ML/(dN•m) | 1.03 | 0.92 | 1.08 | 1.12 | 1.11 |
最大转矩MH/(dN•m) | 4.05 | 3.51 | 4.52 | 4.65 | 5.82 |
转矩差MH-ML/(dN•m) | 3.03 | 2.59 | 3.44 | 3.52 | 4.71 |
样品 Samples | 邵尔(A)硬度 Shore A hardness | 回弹性 Rebound resilience/% | 撕裂强度 Tear strength /(N·mm-1) | 拉伸强度 Tensile strength /MPa | 100%定伸应力 Stress at 100% elongation/MPa | 300%定伸应力 Stress at 100% elongation/MPa | 拉断伸长率 Elongation at break/% |
---|---|---|---|---|---|---|---|
WF | 33 | 74 | 21.4 | 14.5 | 0.48 | 1.08 | 843 |
CV | 30 | 71 | 19.8 | 12.4 | 0.53 | 1.01 | 889 |
RSS | 34 | 76 | 22.9 | 17.8 | 0.62 | 1.28 | 854 |
ADS | 35 | 76 | 24.1 | 17.9 | 0.65 | 1.35 | 820 |
TSR | 38 | 82 | 27.9 | 21.7 | 0.84 | 1.68 | 808 |
Tab. 3 Mechanical properties of vulcanizates
样品 Samples | 邵尔(A)硬度 Shore A hardness | 回弹性 Rebound resilience/% | 撕裂强度 Tear strength /(N·mm-1) | 拉伸强度 Tensile strength /MPa | 100%定伸应力 Stress at 100% elongation/MPa | 300%定伸应力 Stress at 100% elongation/MPa | 拉断伸长率 Elongation at break/% |
---|---|---|---|---|---|---|---|
WF | 33 | 74 | 21.4 | 14.5 | 0.48 | 1.08 | 843 |
CV | 30 | 71 | 19.8 | 12.4 | 0.53 | 1.01 | 889 |
RSS | 34 | 76 | 22.9 | 17.8 | 0.62 | 1.28 | 854 |
ADS | 35 | 76 | 24.1 | 17.9 | 0.65 | 1.35 | 820 |
TSR | 38 | 82 | 27.9 | 21.7 | 0.84 | 1.68 | 808 |
样品 Samples | 交联模量 Gc/MPa | 缠结模量 Ge/MPa | 结晶临界 应变αu | 有效交联密度Vc /(10-4 mol·cm3) | 交联点间链段质量 Mc/(g·mol-1) | 交联点间平均连段数N | 链波动半 径d0/nm | 缠结点间 连段数ne | 熵变△S /(J·cm-3·K-1) |
---|---|---|---|---|---|---|---|---|---|
WF | 0.2799 | 0.2350 | 4.6437 | 2.28 | 4026.19 | 38.34 | 2.18 | 8.24 | 2.53 |
CV | 0.2542 | 0.2598 | 4.8177 | 2.14 | 4293.86 | 40.89 | 2.25 | 8.74 | 2.55 |
RSS | 0.3357 | 0.2943 | 4.5786 | 2.83 | 3251.41 | 30.96 | 2.03 | 7.12 | 2.08 |
ADS | 0.3608 | 0.2984 | 4.3657 | 3.04 | 3025.22 | 28.81 | 2.01 | 7.02 | 1.82 |
TSR | 0.4556 | 0.3439 | 4.1961 | 3.84 | 2395.74 | 22.81 | 1.88 | 6.09 | 1.35 |
Tab. 4 Rubber network structure parameters and conformation entropy change
样品 Samples | 交联模量 Gc/MPa | 缠结模量 Ge/MPa | 结晶临界 应变αu | 有效交联密度Vc /(10-4 mol·cm3) | 交联点间链段质量 Mc/(g·mol-1) | 交联点间平均连段数N | 链波动半 径d0/nm | 缠结点间 连段数ne | 熵变△S /(J·cm-3·K-1) |
---|---|---|---|---|---|---|---|---|---|
WF | 0.2799 | 0.2350 | 4.6437 | 2.28 | 4026.19 | 38.34 | 2.18 | 8.24 | 2.53 |
CV | 0.2542 | 0.2598 | 4.8177 | 2.14 | 4293.86 | 40.89 | 2.25 | 8.74 | 2.55 |
RSS | 0.3357 | 0.2943 | 4.5786 | 2.83 | 3251.41 | 30.96 | 2.03 | 7.12 | 2.08 |
ADS | 0.3608 | 0.2984 | 4.3657 | 3.04 | 3025.22 | 28.81 | 2.01 | 7.02 | 1.82 |
TSR | 0.4556 | 0.3439 | 4.1961 | 3.84 | 2395.74 | 22.81 | 1.88 | 6.09 | 1.35 |
样品Samples | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
温升/℃ | 17.5 | 28.5 | 14.9 | 14.8 | 5.0 |
永久变形/% | 6.0 | 9.6 | 3.1 | 2.6 | 1.1 |
疲劳寿命/104 | 3.72 | 1.86 | 5.40 | >6.00 | >6.00 |
Tab. 5 Temperature rise, compression set and number of fatigue of vulcanizates
样品Samples | WF | CV | RSS | ADS | TSR |
---|---|---|---|---|---|
温升/℃ | 17.5 | 28.5 | 14.9 | 14.8 | 5.0 |
永久变形/% | 6.0 | 9.6 | 3.1 | 2.6 | 1.1 |
疲劳寿命/104 | 3.72 | 1.86 | 5.40 | >6.00 | >6.00 |
Fig. 8 Energy dissipation during tensile cycle A: Cyclic uni-axial tension with a maximum strain of 500%; B: Tensile cycle of CV; C: Tensile cycle of TSR.
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